Custom inductors are fundamental components that store energy, filter signals, and control current flow in electronic circuits. Standex Edge’s precision-engineered inductors deliver exceptional performance across power management, signal conditioning, and energy storage applications. Our comprehensive design capabilities encompass everything from miniature surface mount devices to high-power planar structures, each optimized for your specific electrical and mechanical requirements. Whether you need ultra-low DCR power inductors or specialized RF chokes, our custom solutions provide the precise performance characteristics your application demands.
Our Engineering Capabilities
Our inductor design expertise spans multiple technologies including ferrite cores, powdered iron, air core, and advanced planar structures. Standex Edge’s engineering team leverages sophisticated magnetic modeling software, thermal analysis tools, and electromagnetic simulation capabilities to optimize every aspect of inductor performance. Our comprehensive prototyping facilities enable rapid design iteration and validation, while our manufacturing capabilities support everything from low-volume specialty products to high-volume automotive applications. Advanced winding techniques, precision core grinding, and automated assembly processes ensure consistent performance and reliability.
Features & Benefits
- Optimized Performance: Custom core materials and winding configurations deliver precise inductance values with minimal tolerance variation
- High Efficiency: Ultra-low DCR designs minimize power losses and improve system efficiency
- Thermal Management: Advanced packaging and materials provide excellent heat dissipation capabilities
- Frequency Stability: Designs maintain stable electrical characteristics across wide frequency and temperature ranges
- Miniaturization: Compact form factors enable high power density solutions for space-constrained applications
- Cost Optimization: Manufacturing-friendly designs balance performance requirements with economic production
Common Applications
Custom inductors serve critical functions in switched-mode power supplies, DC-DC converters, LED lighting systems, electric vehicle powertrains, wireless charging systems, and renewable energy inverters. Applications span from smartphone power management circuits requiring nano-henry precision to kilowatt-level industrial drives demanding robust energy storage capabilities.
Contact our inductor design specialists today to explore custom solutions that optimize your circuit’s performance, efficiency, and reliability.
Planar Inductors
Planar inductors offer superior power density and thermal performance compared to traditional wire-wound designs. Our custom planar structures utilize precision-etched copper windings and optimized core materials to achieve exceptional efficiency in ultra-compact packages. These components excel in high-frequency switching applications where low profile, consistent performance, and excellent thermal management are essential. Custom designs accommodate specific inductance values, current ratings, and mechanical integration requirements for optimal system performance.
Military Specification Power Inductors
Military specification power inductors deliver reliable performance in extreme environments where failure is not an option. Our military specification designs feature enhanced materials, ruggedized construction, and comprehensive environmental testing to meet stringent military and aerospace standards. These components maintain stable electrical characteristics across wide temperature ranges while withstanding shock, vibration, and humidity extremes. Custom solutions address unique military requirements including specific screening levels, traceability, and extended operational life requirements.
Surface Mount Power Inductors
Surface mount power inductors combine high current handling capabilities with automated assembly compatibility for efficient manufacturing processes. Our custom surface mount designs feature optimized magnetic structures that maximize energy storage while minimizing electromagnetic interference and thermal rise. These components are engineered for high-volume production applications where consistent performance, cost-effectiveness, and manufacturing reliability are critical. Custom inductance values, current ratings, and package dimensions ensure perfect integration into your specific circuit topology.
Through Hole Power Inductors
Through hole power inductors provide robust performance for high-power applications requiring superior thermal management and mechanical stability. Our custom designs feature reinforced construction with enhanced current handling capabilities and excellent heat dissipation characteristics. These components excel in industrial, automotive, and renewable energy applications where reliability and long-term stability are paramount. Custom core materials, winding configurations, and termination options optimize performance while ensuring cost-effective manufacturing scalability.